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Revolutionizing Powder Packaging: Shanghai’s Fully Automated GMP-Compliant Filling Line Boosts Efficiency & Precision

2025-12-29

Dernières nouvelles de l'entreprise Revolutionizing Powder Packaging: Shanghai’s Fully Automated GMP-Compliant Filling Line Boosts Efficiency & Precision
Fully Automated Powder Filling Production Line, Model BH-KL320-4

Shanghai, China – In an era where precision, hygiene, and automation define modern manufacturing, the introduction of the fully automated powder filling production line, Model BH-KL320-4, marks a significant leap forward for the pharmaceutical, food, and chemical industries. Manufactured in Shanghai under the trusted Bermuda Hospital brand, this state-of-the-art line combines robust performance with stringent Good Manufacturing Practice (GMP) compliance, setting a new benchmark for reliable and efficient powder packaging.

Certified with ISO9001 standards, the BH-KL320-4 system is engineered to handle a wide range of powder products, offering flexible packaging speeds of 15 to 30 bottles per minute. Its core promise lies in delivering exceptional filling accuracy, with deviations as low as ±0.1% to 1%, ensuring consistent weight control across batches from 500 to 5000 grams. For industries where dosage precision is non-negotiable, this capability translates directly into enhanced product quality, regulatory compliance, and reduced material waste.

Designed for Hygiene and Durability

Constructed primarily with food-grade SUS304 stainless steel for all product-contact parts, the生产线 (production line) prioritizes product purity and meets international hygiene regulations. The material choice not only guarantees corrosion resistance and longevity but also simplifies cleaning and maintenance—a critical factor for GMP environments where cross-contamination risks must be eliminated. The machine’s modular design allows for quick disassembly, swift product changeovers, and adaptation to various plastic or glass container sizes, maximizing operational flexibility.

Seamless Automation from Start to Finish

The BH-KL320-4 integrates a complete, synchronized workflow that minimizes human intervention while optimizing output. The process begins with:

  1. automatic bottle unscrambling and orientation
  2. UV sterilization of containers to eradicate microbial presence
  3. Precision auger filling then ensures each bottle receives an exact powder dose
  4. Subsequent stages include metal detection and automatic rejection of contaminated containers
  5. in-line checkweighing to verify weight compliance
  6. automated capping with screw tightening
  7. Further down the line, the bottles undergo induction foil sealing for tamper-evident, airtight protection
  8. proceed to accurate labeling
  9. receive variable data imprinting via inkjet coding
  10. The line culminates in gentle bottle collection, ready for secondary packaging

This end-to-end automation is managed by just 1–2 operators, significantly cutting labor costs and reducing potential human error.

Technical Excellence for Demanding Production

With a power requirement of 18 kW and a compact footprint of 800mm (L) x 1200mm (W) x 2150mm (H), the system is designed for space-efficient integration into existing facilities. It features a 55L material hopper and consumes compressed air at approximately 1100 L/min, supporting smooth, continuous operation. The reported packaging accuracy of ≤±0.5%–2% per filling head underscores the engineering focus on reliability and repeatability.

Specification Detail
Model BH-KL320-4
Manufacturer Bermuda Hospital (Shanghai)
Certifications ISO9001, GMP Compliant
Packaging Speeds 15 to 30 bottles per minute
Filling Accuracy ±0.1% to 1%
Weight Control Range 500 to 5000 grams
Product-Contact Material Food-grade SUS304 Stainless Steel
Power Requirement 18 kW
Footprint (L x W x H) 800mm x 1200mm x 2150mm
Material Hopper Capacity 55L
Compressed Air Consumption Approx. 1100 L/min
Packaging Accuracy (per filling head) ≤±0.5%–2%
Operators Required 1–2
A Cost-Effective Solution for Scalable Growth

Priced competitively and supplied with a minimum order quantity of one unit, the Bermuda Hospital BH-KL320-4 presents an accessible automation solution for small to mid-sized enterprises aiming to scale production without compromising on standards. The 30-day delivery timeframe and assured supply capacity make it a practical choice for businesses seeking to upgrade their packaging capabilities promptly.

Industry Impact and Future Outlook

As global demand for accurately packaged powdered supplements, pharmaceuticals, and specialty chemicals grows, automated, GMP-compliant systems like this are becoming indispensable. The BH-KL320-4 not only addresses the need for speed and precision but also embodies the shift toward smarter, cleaner, and more sustainable manufacturing practices.

By reducing operational costs, ensuring stringent hygiene, and offering remarkable precision, this Shanghai-made powder filling line is poised to empower producers worldwide to achieve higher throughput, maintain consistent quality, and strengthen their market competitiveness.

For Inquiries

For pricing inquiries and detailed specifications, interested parties are encouraged to contact the supplier directly. The line is available for export, packed securely in wooden cases, with payment terms via T/T.