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Capping Rate≥99 Percent Automatic Liquid Filling Equipment With Mitsubishi PLC Controller Ensuring Accurate Filling And Operation

Capping Rate≥99 Percent Automatic Liquid Filling Equipment With Mitsubishi PLC Controller Ensuring Accurate Filling And Operation

Product Details:
Detail Information
Controller:
PLC From Mitsubishi
Fill Range:
5-30Kg.
Filling Head Number:
4 Nozzles
Container Size:
40HQ LCL
Capping Head:
6-15
Washing Head:
16
Machine Weight:
About 600Kg
Container Inlet Diameter:
Φ55-65mm.
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automatic liquid filling machine with Mitsubishi PLC

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high accuracy liquid filling equipment

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99% capping rate filling machine

Product Description

Product Description:

The Automatic Liquid Filling Machine is an advanced and highly efficient solution designed to meet the demanding needs of various industries requiring precise liquid filling. Engineered with cutting-edge technology, this machine offers exceptional performance, reliability, and accuracy, making it an indispensable tool for businesses aiming to enhance productivity and ensure consistent product quality. Suitable for a wide range of liquid products, the Automatic Liquid Metering Machine is ideal for applications in pharmaceuticals, food and beverage, cosmetics, chemicals, and many other sectors.

One of the standout features of this Automatic Liquid Dispensing System is its impressive accuracy, which reaches up to ±1%. This high degree of precision ensures that each container is filled with the exact amount of liquid required, minimizing waste and reducing product giveaway. Furthermore, the measurement accuracy using water as the medium is even more refined, with a tolerance of only ±0.2%. This level of measurement accuracy guarantees that the filling process is consistently reliable, which is critical for maintaining product standards and meeting strict regulatory requirements.

The machine is designed to accommodate a fill range of 5 to 30 kilograms, offering great versatility for handling various container sizes and liquid volumes. Whether filling small bottles or larger containers, the Automatic Liquid Packaging Machine can be easily adjusted to deliver the desired amount with minimal downtime. This adaptability makes it a perfect choice for companies that require flexibility in their production lines without compromising on speed or precision.

Weighing 2800 kilograms, the Automatic Liquid Filling Machine is robustly constructed to withstand the rigors of continuous industrial use. Its sturdy build ensures long-term durability and stability during operation, which translates to lower maintenance costs and less frequent breakdowns. Despite its substantial weight, the machine is designed for easy integration into existing production lines, optimizing workflow and maximizing efficiency. Additionally, its container size compatibility, including the 40HQ LCL standard, allows for convenient shipping and handling, facilitating smooth logistics and deployment.

As an Automatic Liquid Metering Machine, this equipment incorporates sophisticated metering technology that precisely controls the flow of liquid into each container. This feature is vital for industries where dosage accuracy is paramount, such as pharmaceuticals and chemicals. The machine’s advanced sensors and control systems work together to maintain consistent fill levels, ensuring product integrity and customer satisfaction.

Moreover, the Automatic Liquid Dispensing System is designed with user-friendly controls and intuitive interfaces, making it easy to operate and monitor. Operators can quickly set parameters, adjust fill volumes, and oversee the filling process in real-time, which enhances operational efficiency and reduces the risk of errors. Safety features are also integrated into the design to protect personnel and maintain compliance with industry standards.

The Automatic Liquid Packaging Machine also supports high-speed filling operations, enabling manufacturers to achieve greater throughput without sacrificing accuracy. This capability is crucial for meeting tight production deadlines and scaling up operations to meet increasing market demand. Its compatibility with various types of liquids, including viscous and non-viscous fluids, further broadens its application scope.

In summary, the Automatic Liquid Filling Machine represents a state-of-the-art solution for liquid filling needs, combining precision, versatility, durability, and ease of use. Its ability to handle a fill range of 5-30Kg with an accuracy of up to ±1%, and measurement accuracy of ±0.2% with water as the medium, makes it an excellent investment for businesses aiming to optimize their liquid packaging processes. With a solid weight of 2800KG and compatibility with container sizes such as 40HQ LCL, this machine is built to deliver consistent performance and support long-term operational success.

Choosing this Automatic Liquid Metering Machine means investing in a reliable and efficient Automatic Liquid Dispensing System that will streamline your production, reduce waste, and ensure high-quality packaged products. Whether you are upgrading an existing line or setting up a new facility, this Automatic Liquid Packaging Machine offers the precision and performance needed to stay competitive in today’s fast-paced market.


Features:

  • Product Name: Automatic Liquid Filling Machine
  • High capping rate: ≥99%
  • Robust machine weight: About 600Kg
  • Advanced controller: PLC from Mitsubishi
  • Total machine weight: 2800KG
  • Adjustable capping head: 6-15
  • Efficient Automatic Liquid Metering Machine operation
  • Precision Automatic Liquid Dispensing System for accurate filling
  • Reliable performance with Automatic Liquid Metering Machine technology

Technical Parameters:

Type Automatic Liquid Metering Machine / Automatic Liquid Filling Equipment
Compressed Air Pressure ≤0.6-0.7Mpa
Machine Weight About 600Kg
Container Size 40HQ LCL
Accuracy Up To ±1%
Washing Head 16
Fill Range 5-30Kg
Capping Rate ≥99%
Capping Head 6-15
Filling Head Number 4 Nozzles

Applications:

The Automatic Liquid Filling Machine is an advanced Automatic Liquid Dispensing System designed to enhance efficiency and accuracy in various production environments. Its versatility and robust construction make it suitable for a wide range of application occasions and scenarios, particularly in industries requiring precise liquid handling and high-speed packaging.

This Automatic Liquid Dispensing System is ideal for use in pharmaceutical, cosmetic, food and beverage, and chemical industries where different types of liquids need to be filled into containers of varying sizes. The machine supports container sizes accommodated within a 40HQ LCL shipping container, ensuring it can handle bulk operations and large-scale production lines without compromising performance. Weighing about 600Kg, this equipment is both sturdy and portable enough to be integrated into existing production setups with relative ease.

One of the key features that make this Automatic Liquid Filling Equipment stand out is its 16 washing heads, which enable thorough cleaning of containers before filling. This is particularly crucial for maintaining hygiene standards in pharmaceutical and food industries. The container inlet diameter range of Φ55-65mm allows the machine to work with a variety of bottle neck sizes, increasing its adaptability to different packaging types.

Additionally, the Automatic Liquid Filling Machine boasts a capping rate of ≥99%, ensuring that filled containers are securely sealed to maintain product integrity during storage and transportation. This high capping efficiency reduces the risk of leakage and contamination, making it an excellent choice for companies focused on quality assurance.

In practical application scenarios, this Automatic Liquid Dispensing System can be used in automated production lines where speed and precision are paramount. It is well-suited for filling water, juices, oils, pharmaceutical syrups, cosmetics like lotions and creams, as well as various chemical liquids. Its automatic functions reduce manual labor, minimize errors, and increase overall productivity.

Furthermore, this Automatic Liquid Filling Equipment is perfect for small to medium enterprises looking to scale up their production capabilities without investing in overly complex or large machinery. Its combination of compact size, reliable performance, and high efficiency makes it an indispensable tool in modern liquid packaging processes.

In summary, the Automatic Liquid Filling Machine is a comprehensive solution for diverse liquid filling needs, offering precision, speed, and reliability across multiple industries and application scenarios. Its features such as 16 washing heads, container inlet diameter of Φ55-65mm, and a capping rate of ≥99% ensure it meets the stringent demands of today’s production environments.


Customization:

Our Automatic Liquid Filling Equipment can be fully customized to meet your specific production needs. Equipped with a Mitsubishi PLC controller, this Automatic Liquid Dispensing System ensures precise and reliable operation. The machine features 4 nozzles for efficient filling, with a fill range of 5-30Kg, making it suitable for various liquid products. The capping system boasts a capping rate of ≥99%, utilizing 6 to 15 capping heads to guarantee secure and consistent sealing. As a versatile Automatic Liquid Metering Machine, it is designed to optimize your filling and capping processes, enhancing productivity and accuracy.


Support and Services:

Our Automatic Liquid Filling Machine is designed to provide high efficiency and precision in liquid filling processes. For optimal performance, please ensure the machine is operated according to the user manual and regularly maintained.

Technical support is available to assist with setup, troubleshooting, and maintenance. Our team of experts can guide you through installation procedures, calibration, and adjustments to meet your specific production needs.

We offer comprehensive services including routine maintenance checks, software updates, and replacement parts to ensure your machine operates smoothly and with minimal downtime.

For any technical issues, please prepare the machine model number, serial number, and a detailed description of the problem to help us provide prompt and accurate support.

Regular cleaning and timely lubrication of moving parts are recommended to prolong the lifespan of the machine and maintain filling accuracy.

Our support services also include training sessions for your staff to ensure proper operation and safety compliance.

We are committed to providing reliable and efficient technical support to maximize your productivity and ensure the best performance of your Automatic Liquid Filling Machine.


FAQ:

Q1: What types of liquids can the Automatic Liquid Filling Machine handle?

A1: The machine is designed to fill a wide range of liquids, including water, oils, juices, chemicals, and other low to medium viscosity fluids.

Q2: What is the filling capacity and speed of the machine?

A2: The filling capacity ranges from 50ml to 5 liters per container, and the machine can fill up to 1000 bottles per hour, depending on the liquid viscosity and container size.

Q3: Is the machine easy to operate and clean?

A3: Yes, the Automatic Liquid Filling Machine features a user-friendly touchscreen interface for simple operation, and it is designed with stainless steel parts that are easy to disassemble and clean.

Q4: Can the machine handle different container sizes and shapes?

A4: Absolutely. The machine has adjustable settings and interchangeable parts to accommodate various container sizes and shapes, including bottles, jars, and cans.

Q5: What kind of power supply does the machine require?

A5: The machine operates on a standard 220V/50Hz power supply, with options available for different voltage requirements upon request.