Powder Bottling Line - Automated GMP Compliant Filling System

Product Description

Our fully automated Powder Bottling Line is engineered for high-efficiency, precision packaging of powdered products into plastic or glass bottles. Designed to meet stringent GMP (Good Manufacturing Practice) standards, this line ensures superior hygiene, accuracy, and reliability. Ideal for the food, pharmaceutical, and chemical industries, it seamlessly integrates processes from bottle unscrambling and UV sterilization to filling, capping, sealing, labeling, and coding. With a flexible output of 15-30 bottles per minute and high计量精度, this line optimizes your production while minimizing operational costs and manual labor.

Product Introduction

This Powder Bottling Line represents the pinnacle of modern packaging automation. Constructed primarily with food-grade SUS304 stainless steel in all product contact parts, it guarantees product purity and compliance with international hygiene regulations. The line features a modular design for easy cleaning, quick changeover between different bottle sizes and products, and exceptional stability. It requires only 1-2 operators for normal operation, making it a cost-effective solution for businesses seeking to enhance their packaging capabilities, ensure consistent quality, and scale production efficiently.

Production Process Flow

The automated process is designed for maximum efficiency and minimal contamination risk:

1. Bottle Unscrambling: Automated sorting and orientation of empty plastic/glass bottles.

2. Sterilization: UV light sterilization inside the empty bottle disinfecting machine to eliminate microorganisms.

3. Screw Feeding & Positioning: Controlled transfer and precise positioning of bottles for filling.

4. Metering & Filling: Accurate volumetric or auger filling with a precision of ≤ ±0.5%-2%.

5. Metal Detection & Rejection: Automatic detection and ejection of any containers with metal contaminants.

6. Weight Check & Rejection: In-line checkweigher to ensure each bottle meets the specified weight tolerance, with automatic rejection of under/over-weight units.

7. Cap Sorting & Placing: Automatic cap feeding and placement onto the bottles.

8. Cap Tightening: Secure and consistent screw capping.

9. Foil Sealing: Induction sealing with aluminum foil for an airtight inner seal and tamper evidence.

10. Labeling: Precise application of product labels.

11. Inkjet Coding: Date, batch number, and other variable information printing.

12. Bottle Collection: Gentle collection of finished products for packaging.

Key Components & Equipment

The complete line includes a range of synchronized machines (materials may vary per component):

• Bottle Unscrambler

• UV Empty Bottle Sterilizing Machine

• Screw Feeder / Elevator

• Metering Filling Machine (with quick-change tooling for different containers)

• Metal Detector with Rejection System

• Checkweigher with Rejection System

• Cap Sorter & Capping Machine

• Screw Capping Machine

• Induction Foil Sealer

• Automatic Labeling Machine

• Inkjet Coder / Printer

• Collection Conveyor / Table

Technical Parameters Table